What has made “the package cost savings by istanbul pack” an amazing success story, founder and CEO of “istanbul pack” Nesip AYVALI puts it in 3 simple words: “ Obsess over customers.” istanbul pack has a customer driven approach that initially starts with customer and then works bacwards.
Our competitors stated that package cost savings are not possible on horizontal packaging machines for PET water cups and portion packs.? However, they underestimated our technical stuff.
istanbul pack has focused on the greatest possible savings in terms of packaging material consumption through accurate studies for years. Finally coming up with a unique superior new generation Thermo Form Fill Seal Packaging Machine.This high end machine and its cutting edge cup cutting technology offers the most advantages package cost savings. How much savings? The minimum starts from 50.000.- US dollars.
istanbul pack customers prefer it’s new generation thermo forming packaging machine for water or portion packs because they experience vast cost savings for example by using less foils and still delivering the same hourly outputs and while running 8 hours a day 300 days a year. İstanbul pack easily surpassess similar conventional machines on the market. In fact, Savings double to 100.000 US Dollars a year with two shifts of machine operation. so then why choose a standard machine?
Unlike conventional packaging machines that require a lot of effort in manual bottom film transportation to the end of the cutting station, with istanbul pack, the bottom plastic film transporting is done by a servo driven chain. All the operator has to do is press the green button to repeatedly transfer the bottom film until the web is at the end of the pre-heated station then the operator starts receiving well formed cups.
Why is this differentiation so important between conventional machines and istanbul pack? Conventional machines waste a minimum of 10 to 15 machine repeat length foil (an average 2 meters) . Moreover, if there is misalignment or if the print motif is not placed correctly for whatever reason such as inproper cutting of cups . Then operator should adjust it often. In such cases, There is an extra minimum loss of 2 to 3 meters of bottom plastic material and top Aluminium foils until the operator places the print motif correctly again.
The operator can make adjustments only after more than 12 advance movements of the machine which results in a significant waste of foils. For example, for a minimum 12 machine advancement – 160mm ( one hundred and sixty mm ) steps time 12 machine cycles amounts to 200cm of foils waste. And this happens each time the operator tries to make photocell adjustment or to correct inproper cutting of cups .
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